Industrial Robot Control System
Industrial Robot Control System for Motion, Integration and Automation
High-Performance Multi-Axis Motion Controller for OEMs, System Integrators, and Automated Manufacturing Cells.
Haiyi Industrial Robot Control System is an integrated hardware and software architecture designed to control multi-axis articulated robots, Cartesian systems, and SCARA robots. It synchronizes robot kinematic motion, end-of-arm tooling (EOAT), peripheral sensors, and high-speed I/O communication across automated production lines.
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Automated Process Control System for Industrial RobotHaiyi Intelligent Control Industrial Robot Control System, as a professional automated process control system for industrial robot, is an open and reconfigurable intelligent control platform...read more -
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Scara Robot ControllerHaiyi Intelligent Control Industrial Robot Control System serves as a professional and high-precision scara robot controller dedicated to SCARA robot motion control and operation management. This...read more -
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General Industrial Robot Control SystemHaiyi Intelligent Control Industrial Robot Control System is a universal general industrial robot control system designed for diversified industrial robot applications. As a highly adaptable...read more -
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Universal Industrial Robot ControllerHaiyi Intelligent Control Industrial Robot Control System is a highly compatible universal industrial robot controller for all kinds of industrial robot models and automation scenarios. This...read more
System Specifications
|
Specification |
Details |
|
Control Architecture |
Real-time embedded system with DSP + FPGA / Industrial PC platform |
|
Supported Kinematics |
4-Axis SCARA, 6-Axis Articulated, Delta, Gantry / Cartesian, Custom External Axes |
|
Interpolation Cycle |
1 ms real-time path planning |
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Supported Fieldbus Protocols |
EtherCAT, PROFINET, Modbus-TCP, EtherNet/IP, CANopen |
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Safety Architecture |
Dual-channel E-Stop, Safety I/O, ISO 13849-1 Cat. 3 / PL d compliant |
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Programming Options |
Teach Pendant Interface, Offline Simulation, IEC 61131-3, G-Code, C++ / Python API |
Core Functions
Real-Time Signal & Control Sequence: Production Command -> Controller Trajectory Planning -> Servo Drive Loop -> Axis Movement -> Encoder & Sensor Feedback
Motion Control: Executes 3D spatial trajectories, linear/circular interpolation, and speed profiling.
Program Execution: Runs complex task sequences, conditional logic, loops, and subroutines.
I/O & Sensor Management: Processes digital, analog, and fieldbus I/O for grippers, clamps, and position sensors.
PLC Communication: Maintains cyclic handshakes with main cell controllers via industrial fieldbus.
Safety Management: Handles emergency stops, light curtain signals, and protective door interlocks.
System Diagnostics: Logs real-time error codes, drive temperature, encoder status, and communication health.
System Architecture
Peripheral Integration:
Vision Systems -> Controller (Target Coordinates & Pose Offset)
Sensors / Switches -> Controller (Part Detection & Safety Signals)
Master PLC -> Controller (Cycle Start / Job Selection / Reset)
Controller -> Tooling / Conveyor (Actuation & Indexing Commands)
Precision Robot Motion Control
Multi-Axis Coordination: Joint motion, linear path interpolation, circular arc trajectory, and continuous path smoothing.
Speed & Acceleration Profiling: S-curve acceleration/deceleration algorithms to minimize mechanical vibration and drive wear.
Tool Center Point (TCP) Management: Multiple tool coordinate frames (TOOL) and user coordinate frames (WORK) for simplified programming.
Dynamic Kinematic Transformation: Real-time conversion between Cartesian workspace coordinates and joint motor angles.
Applications such as precision arc welding, fluid dispensing, and laser cutting demand strict path adherence along complex 3D curves. Pick-and-place systems focus on rapid point-to-point positioning and conveyor tracking.
PLC Integration & Fieldbus Connectivity
Industrial robots operate as integrated sub-systems within larger production lines. Haiyi controllers support standard industrial protocols for direct connection with leading PLC architectures.
Typical PLC Machine-Tending Handshake Sequence:
PLC -> Robot: Cell Ready / Select Program 05
Robot -> PLC: Program Acknowledged / In Home Position
PLC -> Robot: Start Cycle / Machine Door Open
Robot -> Machine: Entering Work Envelope
Robot -> Gripper: Actuate Clamps / Part Picked
Robot -> PLC: Cycle Completed / Output Clear
Robot -> PLC: Fault Alarm (if signal times out)
Robot Vision & External Axis Expansion
Vision Integration: Convert 2D/3D camera vision outputs into real-time motion offsets. Camera Capture -> Pose Extraction -> Coordinate Calibration -> Motion Correction -> Dynamic Pick & Place
Supported Vision Tasks:
Random part picking from conveyors
Automated defect inspection & sorting
Precision assembly alignment
Bin picking position compensation
External Axis Coordination: Extend your robot's reach with auxiliary servo axes fully synchronized by the central controller.
Linear track travel (7th axis synchronization)
Single/dual-axis rotary welding positioners
Turntables and index tables
Overhead gantry axes
Safety Standards & Diagnostic Capabilities
Safety Design: Designed in accordance with ISO 10218-1 and ISO 13849-1 safety requirements.
Dual-channel safety circuit monitoring
Safe Operational Stop (SOS) & Safe Torque Off (STO) support
Dedicated interface for light curtains, safety scanners, and door switches
Programmable soft safety zones to restrict robot working envelope
Diagnostics & Troubleshooting: Minimize operational downtime with clear fault localization.
Detailed alarm code display with step-by-step resolution guides
Real-time digital and analog I/O signal monitoring
Oscilloscope utility for motor current, position error, and bus stability analysis
Complete historical error logging and exportable system diagnostics.
Application-Specific Control Configurations
Pick & Place / Sorting Main Control Focus
High-speed positioning, conveyor tracking, vacuum/gripper I/O response.
Palletizing Main Control Focus
Pattern logic, multi-pallet coordinate management, heavy payload compensation.
Machine Tending Main Control Focus
PLC signal handshake, door interlock safety, quick tooling confirmation.
Robotic Arc Welding Main Control Focus
Continuous path precision, weaving motion, welder communication, arc-start monitoring.
Dispensing & Sealing Main Control Focus
Constant velocity control, fluid pump synchronization, dynamic flow adjustment.
Precision Assembly Main Control Focus
Multi-axis coordination, torque monitoring, vision pose feedback.
How to Select the Right Robot Controller
Kinematics & Axis Count
Confirm robot configuration (4-axis, 6-axis, or customized multi-axis) and drive motor encoder types.
Motion & Speed Requirements
Define required positioning repeatability, path accuracy, and target cycle times.
Network Compatibility
Verify required fieldbus protocols (EtherCAT, PROFINET, Modbus) matching your facility PLC standard.
Peripheral Integration
Map out required digital I/O counts, analog channels, vision interfaces, and sensor types.
Safety Level
Determine required safety category based on cell risk assessment and safety device configuration.
Customization Capabilities
Confirm whether specialized software functions, custom APIs, or branded user interfaces are required.
FAQ
Request a Custom Engineering Quotation
To help our technical team recommend the optimal control configuration, please provide your project details:
Robot Type & Axis Count
(E.g., 6-Axis 12kg Articulated Robot)
Primary Application
(E.g., Machine Tending / Arc Welding / Palletizing)
Drive System Details
(Servo motor brand, encoder protocol, voltage)
Industrial Fieldbus Protocol
(E.g., EtherCAT / PROFINET)
Required I/O Points
(Digital Inputs/Outputs, Analog Channels)
Vision & External Axis Requirements
(Camera model, track/positioner details)
Haiyi Intelligent Control Robotics (Hangzhou) Co., Ltd. is one of the most reliable industrial robot control system manufacturers and suppliers in China. With abundant experience, we warmly welcome you to buy CE approved industrial robot control system from our factory. If you have any enquiry about quotation, please feel free to email us.
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